ORC Practice Robot - Initial Build

Full Build

With a second revision on the base and battery holder parts, I have a usable robot! The biggest pain point now is definitely the battery pack mounting. The pack isn't as removable as I hoped and is fairly loose. In the future, if I buy another battery pack of the same size I will likely re-design again so that it can be removed without removing the PI. The next time I make an order from McMaster I'll probably order some foam tape, which I'll use to keep the pack in place better. Or maybe I'll fix it when I inevitably re-print the PI holder to fix the bulging. I'll also probably want to flip the motors around eventually to keep the wires further away from the wheels. Either way, I have a robot that should be mechanically able to drive now!

First Print

Ignore the mess of wires, I didn't unplug anything from the last build using these guts (from a robotics class back in college). The battery retention part worked as intended, no issues there. The same bulging issue with the threaded inserts appeared, but wouldn't have caused any issues on this part. The biggest issue was with the motor mounting. The model of the motor I have doesn't have the nub on the side opposite the wires that mine does. While I'd like to keep the wires away from the wheels, relaistically I think I'm going to have to add space for the nubs like I did with the drill in this picture. The dent further to the right on the part is for a piece of the motor that is bulging out and also interfered. After I got the motor to mount flush, I realized that I messed up the depth of the counterbore for the screw on the inside and I couldn't screw the motors on anyways. This part will be re-designed with all of this kept in mind.
When I printed the first revision of the base and pi mount they had a few problems. The tolerances on the inserts were way off, so the back posts of the pi mount are bulging out. This may get fixed in a later revision, but isn't a big concern right now, and the part that interfaces with it will likely be designed to accomidate how it ended up. The base also had a few issues. Using a M2.5 to retain the battery pack doesn't seem viable once built, so that will need to be replaced. The track ball (not pictured) indent in the back is also perfectly fit to the plastic casing, which means there isn't enough room for the casing to expand and allow the ball to spin.

Initial CAD

This is my first revision of the CAD for my CamJam Edukit 3 build. I don't have the hat for the Raspberry PI because I couldn't find any CAD online and didn't feel like trying to make my own. I'm using a battery pack that I had around the house and threaded inserts I left over from a prior attempt at a similar project years ago. My goal is to use only parts I have on hand. The vertical piece on the back will likely hold a bread board for additional sensors, but this CAD definitely isn't finished yet.